Advantages of Industrial LED Lighting

When purchasing LED lights for industrial use, the best recommendation is looking for products that are DLC Listed. DLC stands for DesignLights Consortium, which is a lighting industry association that has members in Canada and the US. Only the best industrial light fixtures get the label, since they must pass rigorous performance tests to get approved.
Industrial lighting must be very reliable, since a malfunction can leave workers in the dark when there is heavy equipment in operation. Industrial light fixtures should also be as efficient as possible, to lower their operating costs. This is especially important in facilities that operate 24/7, which often need constant lighting.

Industrial LED lighting offers several advantages, which we will discuss in this article:
  • Power bill savings, thanks to its low electricity consumption
  • A long service life - some products are rated 100,000 hours
  • Reliable lighting, which makes workplaces safer
  • Product variety, meeting the needs of different industrial environments
How Much Does Industrial LED Lighting Save?

Industrial pendant lighting is commonly used in locations like factory floors and warehouses, where fixtures can be hanged from the roof structure. Traditionally, these fixtures have been designed for HID lamps or high-output fluorescent tubes, but LEDs offer the same lighting output with a much lower energy consumption.

  • Many industrial fixtures use 400W HID bulbs, and their total consumption is around 460W when the ballast is considered.
  • There are also industrial fixtures that use six 54W high-output fluorescent tubes, with a total consumption of 324W.
  • However, there are industrial high bay LED lights that provide the same lighting while consuming 150W or less.

In this example, LED lighting achieves 67% energy savings compared with the HID fixtures, and 53% savings compared with the fluorescent tubes. Thanks to these high savings, industrial LED lighting can often achieve a payback period of less than four years.

Many industrial LED lighting manufacturers offer a 5-year warranty, and in some cases even a 10-year warranty may be available. When you get a warranty that is longer than the typical payback period, an attractive return on investment is assured.

How Long Is the Service Life of Industrial LED Lights?

Industrial LED lighting not only saves electricity, but also lamp replacements. HID lamps have a service life of around 10,000 hours, while high-output industrial tubes normally last around 20,000 hours. However, LED lights for industrial use have a typical service life of over 50,000 hours, and some products are even rated for 100,000 hours.

Industrial LED lighting not only saves lamp replacements, but also the associated labor cost. Consider that many industrial buildings have high roofs, and a boom lift truck is needed to replace lamps. Assuming a 24/7 schedule, 50,000-hour LED lamps can operate for almost six years before being replaced, while HID lamps may need to be replaced once per year.

Why Industrial LED Lights Are Safer than HID Bulbs

HID bulbs are characterized by their potent lighting, but they have a major limitation: they have a restrike time after being switched off, and cannot be switched back on immediately. In industrial settings, even a few minutes without lighting can be dangerous when heavy machinery is operating. Unlike HID bulbs, industrial LED lamps have no restrike time and can be switched on immediately after a power interruption. Thanks to their low energy consumption, LED lamps can also run longer with emergency power when there is a blackout. Thanks to these features , industrial LED lighting is a safer option than HID. Also consider that HID bulbs and fluorescent tubes can break, contaminating the products below with shards of glass. On the other hand, industrial LED lights can be manufactured without fragile materials, eliminating this risk.

Selecting the Best Industrial LED Lights for Each Application

There are many types of industrial LED fixtures, each designed for different applications.
Industrial high bay LED lights are designed for spaces with high ceilings, and they have a potent light output that reaches all the way down to the floor.

Industrial LED work lights are portable and designed to be used at floor level, and they often come with a tripod. Work lights are useful when additional lighting is needed in a specific area. For example, they can be deployed when maintenance personnel must inspect a piece of equipment.
Industrial LED strip lights are used in lower ceilings than their high-bay counterparts. These fixtures have exposed lamps that provide uniform lighting in all directions, and they can be accessed easily for inspection or replacement.
Industrial LED shop lights are very similar to strip lights, but they are designed specifically for work areas like mechanical shops and garages. Instead of having a fixed position in the ceiling, shop lights are often hanged with adjustable chains that allow some degree of movement.
At Lumenco, we offer a wide product selection from the best industrial LED lighting suppliers, which provide
efficient and reliable lighting for locations like factory floors and warehouses.